Showing posts with label industrial discharges. Show all posts
Showing posts with label industrial discharges. Show all posts

Thursday, July 17, 2014

Ecology Experts Assist Craft Brew Alliance to Produce Better Beer with a Better Bottom Line

By Joanne Lind, communications, Hazardous Waste & Toxics Reduction

Most breweries are focused on getting product out the door. They have little time to consider what their wastes are costing them.

Craft Brew Alliance (CBA) is trying a new approach with the help of Ecology’s Technical Resources for Engineering Efficiency (TREE) team. CBA’s sustainability manager Julia Person asked us to assist her team in cutting waste and increasing efficiency. The goal was to eliminate as much waste as possible, while becoming more productive and continuing to produce great libations.

CBA is the merger of leading Pacific Northwest craft brewers: Redhook Brewery, Widmer Brothers Brewing, and Kona Brewing Company. Together they aim to preserve and grow one-of-a-kind craft beers and brands. The TREE team focused on the Redhook Brewery in Woodinville. The facility’s expansive grounds host many events and include a tasting room and a full-service restaurant. Redhook wanted to improve their solid waste handling and recycling.

Cutting waste and increasing energy efficiency saves money

Our TREE team visited Redhook several times (at no charge to the company) and suggested a number of ways to reduce waste and save money. One was to carefully separate bottles, cans, and other recyclables from solid wastes coming out of the restaurant.

But the brewery also had high surcharges on their sewer bill due to excessive organic material in their discharge. Breweries struggle with this type of waste because their discharges contain expired beer product, spent grain liquids, and other brewery liquids. The trick was figuring out how to better manage these wastes. We recommended diverting spent yeast, grains, and liquids from the sewer, and instead providing them to local dairy farms for cattle feed. This got the organic materials out of their discharges and ended the high sewer surcharge.

Ecology audit identifies waste

To help Redhook with energy costs, the TREE team conducted an audit of machinery on their production line. We used an infrared device to find compressor air leaks and motors not functioning efficiently. The air leak audit found 48 leaks costing the company about $19,000 each year in electricity. The motor function audit found 18 motors and 20 gear boxes running hotter than normal.

Fixing these problems will save the brewery about 216,531 kilowatt hours per year and cut more than 17,000 pounds of greenhouse gas emissions - in addition to the money saved.

Redhook boasts impressive results. So far, they:
  • Reduced the costs of both sewer and electricity.
  • Eliminated the water-soap mixture used to move bottles in favor of a liquid-free bottling line. This is expected to bring an even larger drop in water usage and sewer fees.
  • Educated others by hosting a workshop to share what they learned. They also helped other breweries connect with resources throughout the Northwest Region, such as our TREE team and the Pollution Prevention Resource Center.
CBA is applying the improved practices they learned from Ecology’s TREE team to their other brewery facilities. And they’re discovering more improvements and innovations on their own. They realize cutting waste and conserving water and energy are big money savers and good for business. Beer drinkers can toast to that!



Tuesday, February 4, 2014

Toxic releases increase in Washington while some industries reduce emissions

By Erika Holmes, Hazardous Waste & Toxics Reduction Program

Releases of toxic chemicals in Washington increased in 2012, according to data reported annually to the Washington Department of Ecology (Ecology). The data is part of the U.S. Environmental Protection Agency’s (EPA) Toxics Release Inventory (TRI) report. Ecology works with reporting facilities to find ways to reduce toxic releases.

The annual TRI report provides key information about toxic releases to air, land, and water in our communities. Most of these releases are planned and managed, though some are accidental. TRI is a publicly available database of detailed information on nearly 650 chemicals disposed or otherwise released by nearly 21,000 industrial and federal facilities nationwide.

Washington's 2012 Report


In 2012, 310 Washington facilities reported releasing 19.6 million pounds of toxic chemicals to air, land, or water. Half of these releases were to air. Toxic releases in Washington increased 1.1 percent from 2011 to 2012.
2012 Toxic Releases in Washington
 
More facilities are managing their waste on-site instead of disposing of it off-site. Washington facilities recovered 60.5 million pounds of waste for on-site energy, increasing 356 percent from 2011. On-site recycling and treatment also increased, reducing the pollution, cost of transportation, and risk of spills associated with moving waste off-site.

“Although we never want to see an increase in toxic releases, we are encouraged that some facilities reduced emissions through process improvement,” said K Seiler, who manages Ecology’s Hazardous Waste and Toxics Reduction Program. “Ecology works hard to create meaningful partnerships with industries to help them reduce or eliminate the use of toxics, often at a savings to the business.”

Two facilities stood out for cutting their toxic releases:

  • Sierra Pacific Industries (SPI) reduced ammonia emissions to the air at its Aberdeen plant by more than half.  SPI, a wood products company, generates renewable electricity by burning wood waste from its sawmill to power steam turbines. To reduce nitrogen oxide emissions, the company injects ammonia into the exhaust gases. Too much ammonia is itself a challenge, however, so in 2010 SPI began installing monitoring equipment to ensure it is using just the right amount. The new equipment allowed SPI to cut its ammonia emissions from 87,377 pounds in 2011 to 42,825 pounds in 2012.
  • Tesoro Refining & Marketing installed emissions control equipment on their stacks, decreasing sulfuric acid aerosols reaching the air. By doing so, the company reduced those emissions from 158,095 pounds in 2011 to 120,091 pounds in 2012.
Ecology leads the state’s efforts to reduce toxics in our air, land, and water by:
To learn more about Washington’s 2012 TRI data, please visit Ecology’s 2012 Washington Toxics Release Inventory web page. You may also contact Ecology’s TRI Coordinator, Diane Fowler at (360) 407-6171.  

Find out more about toxic chemicals in your community – it’s your right to know!


You can access EPA’s data about releases of toxic chemicals to better understand the types and amounts of releases and the potential related risks in your community. TRI is an especially important data source for environmental releases of chemicals of particular concern, such as mercury, dioxins, and other persistent, bio-accumulative, toxic (PBT) chemicals. 

Access TRI data online

Envirofacts provides access to TRI and other EPA databases that contain information about environmental activities that can affect air, water, and land anywhere in the United States. Use Envirofacts to learn more about these environmental activities in an area or generate maps of environmental information.

TRI Explorer is a searchable database of TRI data to help communities identify facilities and chemical releases or other waste management activities that warrant further study and analysis. Combined with hazard and exposure information, the TRI Explorer can be a valuable tool for identifying potential chemical hazards in communities.

The Risk Screening Environmental Indicators (RSEI) provides information about risks to human health related to potential exposures to TRI chemicals. RSEI is a screening-level model that combines TRI information on the amount of toxic chemical releases with other risk factors to help assess the relative hazard and risk of chemicals, facilities and industries.



Saturday, July 30, 2011

Combined Sewer Overflow Programs: Protecting our waters from stormwater, raw sewage and industrial pollution

By Kelly Susewind, Manager, Department of Ecology Water Quality Program

Projects to control combined sewer overflows provide an important solution to raw sewage discharges and stormwater treatment in the 11 Washington cities that have combined sewer and stormwater systems. Without controls over combined sewer overflows, heavy rains and snowmelt can cause large quantities of raw sewage from combined systems to flow into Puget Sound and our freshwater lakes, streams and rivers.

For example, Seattle and King County, with more than 120 combined sewer overflow outfalls, discharge an average of about one billion gallons per year of untreated sewage, stormwater and industrial wastewater. These overflows affect Lakes Washington and Union, the Duwamish River, the Ship Canal, and Puget Sound.

Combined sewer overflows (CSOs) are unlike the infrastructure in communities that have separate sanitary sewers and stormwater drainage systems. Combined systems deliver all of the water — both the sewage and the stormwater — to treatment plants. This combined treatment of stormwater is a good thing except that during and after large rainstorms, inadequate CSO systems send untreated sanitary and stormwater sewer overflows directly into our waters. Combined sewer areas with properly functioning CSO controls serve the important function of treating polluted stormwater runoff that would otherwise flow into lakes, rivers and Puget Sound.

Infrastructure investments are needed to address water pollution caused by both CSO and stormwater discharges. In areas served by combined systems, CSO projects provide solutions to both CSO and stormwater pollution.

The investments ratepayers make in their communities’ CSO programs protect public health and Washington’s waters, two principal missions of sewer and stormwater utilities. The success of these projects advances the goals of our state and federal laws to protect, clean up and preserve our waters for present and future generations.

Improving CSOs is especially important in heavily industrialized areas, such as the Duwamish River basin. Numerous industries discharge into a combined collection system, which overflows during some storms. By capturing these industrial flows (as well as sewage and stormwater) in controlled CSOs even during storms, many of the toxic pollutants associated with industrial discharges receive necessary treatment at a wastewater treatment plant and aren’t discharged into our state’s waterways and sediments.

Washington’s approach recognizes the potential costs local governments and ratepayers could face to put CSO controls in place. The state’s program incorporates two key strategies that help CSO communities manage this undertaking.

1. Washington’s rule allows an average of one combined sewer overflow per year per outfall. Storms and rainfall vary from year to year. By using an average of CSOs over several years, the overall discharge is decreased without the need to over-build for high-flow years. It means a city has the flexibility to design its CSO control program in a more affordable manner. The state has allowed Seattle and King County, for example, to spread the average over 20 years.

2. The state also has taken a flexible approach in the time allowed for communities to build their CSO control programs. Spreading project costs over time reduces the effect on utility rates. State law, adopted 24 years ago, requires CSO reduction “at the earliest possible date.” Seattle and King County have received approval to complete their CSO programs by 2025 and 2030, respectively, in order to minimize annual costs. Since adoption of the State law in 1987, King County and Seattle will have about 40 years to implement their CSO reduction programs.

Local governments have flexibility to pick the strategies that are the most cost-effective for them to meet the standards.Washington’s strategy for those cities with combined-systems to treat and reduce their overflows is similar to EPA’s national policy. Our state’s CSO strategy targets high priority pollution sources and protects public health. It is a key to restoring Puget Sound.

Strategies for controlling CSOs include separation, storage or treatment of flows. More recently, cities have built green stormwater infrastructure – alone or in concert with other control strategies — as a cost effective approach for some CSO reduction projects.

A number of the 11 communities have completed their programs to control and reduce their CSOs. The others continue to make significant progress with their CSO programs.

CSOs present a real threat, and corrections are worthy investments. Delaying these investments would miss a chance to reduce a real water pollution problem.

For more information, please see: www.ecy.wa.gov/programs/wq/permits/cso.html.



EPA on CSO



Statement from Dennis McLerran, EPA Regional Administrator, regarding CSO/SSO Pollution in Seattle and King County
"Discharging large amounts of raw sewage to Puget Sound and Lake Washington is simply not acceptable. That's why EPA has worked closely with the state, King County and Seattle over many years to address sewage treatment and the ongoing problem of Combined Sewer Overflow
(CSO) pollution. With that work nearly completed, now is not the time to lose our resolve to finish the job visionary leaders in the Puget Sound region started some 40 years ago.

"Combined systems — and climates like Seattle’s — often conspire to produce huge sewage and storm water overflows during the wet winter months. It's our view that there are few better investments than protecting our citizens and waterways, especially Puget Sound, from millions of gallons of raw sewage. We understand the concern over major construction expense in these tough economic times, but we are convinced this is a critically important step in protecting the Sound and the citizens who rely on it. We also believe a prudent approach, one that includes phasing the construction, tackling the biggest challenges first and looking for other ways to economize, can help make it more affordable in the long run.

"Also central to this discussion is the very real and serious threats stormwater poses to the Sound. Make no mistake, we are equally as committed to stormwater control efforts as we are to controlling CSOs."

"We stand ready to work with Seattle and King County to do whatever it takes to reduce these threats and protect the people's health, the Puget Sound and our precious lakes and streams."